The Casting Area is running another Iron Pour.

This Event will be open to participants, Members and Non-Members.

Please contact Dave directly if you are a Visiting Artist/Non-member and need studio time to make your own artist mold. All non-members must sign the “Iron Casting Waiver” to participate.

Studio Time is to be scheduled in advance. If you plan on bringing a mold or making a mold all weights must be estimated and metal must be broken by said attendee. If you are unable to break iron due to medical reasons please reach out to Dave.  

Resin-bonded sand molds are weighed before they get to the pour floor. 

Artist Tile and Doodle Bowl Workshops:

Saturday 03-23-24 @ 12:30-3:30
Sunday 04-07-24 @ 12:30-3:30
Saturday 04-20-24 @ 12:30-3:30

Saturday April 27th 
We are planning to have the Safety Meeting at noon. If you plan on participating on the pour floor, show up to the safety meeting and sign the waiver, it’s required. Observation will be available from the north side of the pour floor. Observation will only be accessible from Norwich Ave. The proposed Schedule is the following:

8:00am Pour floor setup (leveling and placing molds)
9:00am Scratch blocks & Doodle Bowls available for sale.

10:30am burn-in (preheat furnace with immersion burner forced air and natural gas) 

12:00 safety meeting Immediately after the safety meeting, we go on blast.

*Going on Blast – removing immersion burner and attaching Blower to the furnace and entirely running of forced air and Coke Start charging iron/coke as it settles

1:00pm Should have first tap, Tapping every 13 minutes. 

4:00pm Drop bottom when all molds are filled – brief clean up.

Sunday, April 28th 

10:00am Clean-up and devesting molds:

Clean-up is required if you have an artist mold on the pour floor. All Artist Tiles/Doodle Bowls will be out on display for pickup. No additional payment is required for these items. For Artist Molds, gating and pour cups may be cut off and thrown in the iron pile.

Please weigh your castings and provide payment in the donation bin or via Wild Aprocot bit.ly/3wKtOcS Please Refer to the rates section for pricing https://wiki.milwaukeemakerspace.org/areas/casting/rates

Contact Dave for more information at dave@davidmarnold.com or via cell phone 4142150499

For the past 2 months a team of makers has been frantically designing and building a glider for Redbull Flugtag.  It was one of the most fun projects I have ever had the privilege of working on.  Thought we did not place in the competition I wanted to share what we have learned and share some CAD files for future Flugtag builders to find and reference if they wish.

Team Flies at All:

When I put up the call to see if other members where interested in participating I was shocked when almost 20 people came to the first meeting.  At that meeting two opposing directions were posed for our entry.  One was a craft that would be as crazy as possible that would just be fun to look at and not attempt flight in a meaning full way.  The second was “team flies at all” who thought the fun part of the project would be the challenges of making a craft that would generate lift.  As the next weeks went on that second team was the only group that kept meeting and planning.  

Material choice and testing:

At one of the first design meetings Jon Drayna brought in a sample that he had worked on that week that would become the structure of our design.  It was 1 inch pink insulation board laminated on either side with 2mm strips of wood.  This made the normally flexible material very ridged while still being extremally light weight.

With this structure in mind I went to work in Fusion 360 and modeled up a craft.  Using a paper added to a google drive the team was sharing I was able to design a parametric air foil that would in theory provide high lift at low speed.  I even devoted the weekly Fusion 360 class to making an airfoil.  Below is a link to that class and the parametric airfoil Fusion 360 file will be in the link at the bottom.

We chose to cover our wings with window cling film.  I think this is one of the best choices we made.  Even though the film required lots of care it was cheap and light weight compared to alternatives.  On the day of the event we saw boat vinyl and lots of other materials but I stand by our window film.  Another decision that I was happy with on our craft were the ridged supports in the front and back of our wing.  Lots of teams chose not to do this and their air foil shapes were lost due to the shrinking material. 

Our biggest lesson:

If you have ever attempted to do something for the first time before you know that it usually doesn’t work.  We all had lots of optimism about our chances to “fly” but it takes practice to learn new things.  You can’t make an omelet with out breaking a few eggs.  On Flugtag our point of failure was the cart.  We knew that if the back of the cart were to push up on the back of the glider it would push the nose down right into the water.  We had taken care to design a two part cart that would we thought drop away from the craft with the use of a one way hinge mechanism.  The idea was as the front of the cart holding the glider went off the edge it would fall down bending at the hinge and not creating leverage lifting the back of the glider.  Maybe it was swelling due to humidity or jus the paint being sticky but this was our point of failure.   You can see in the video the cart breaking part of the tail as it forced it up and as soon as it fell away the wings started to work.  It was too late at that point though.

I use used a bad word in that last paragraph, failure.  At least most people think of it as a bad word.  Lets reframe that right now.  Failure is what happens on the path to success.  Failure is what happens when you are pushing your self far beyond your current capabilities and knowledge.  No one has ever learned something from success it is failure that teaches us and failure that motivates us.  

We failed to fly but we succeeded at working together to build one of the coolest projects to ever come out of this building.  It was so much fun working with everyone that pitched in for an hour or two or for weeks on end.  The bravest member of the Makerspace, Faith, got to stand on a stage in front of 50,000 people and answer questions about what a the Milwaukee Makerspace is.  I have zero regret except for maybe not jumping of the edge of the ramp…

Open Source Everything:

We learned so much.  You can take a look at our CAD files and build images and learn with us.  All are at the link below for you to copy and improve.

Open Source Project Link.

A few weeks ago a friend asked if I could help with a project for his wife’s new salon and I jumped at the opportunity.  I had been looking for a project that would mean using the big new 100W laser since it was donated.  My friend sent over a design and I got to cutting.

This is by far my favorite laser we have.  The software is easy to use and the laser makes aligning the uncut piece in the laser bed a breeze.  This project was also a chance to show off some of the new things I am learning in Blender to make a nice rendering of the final product.

What started as a humble ceramics area at the Lenox Building has grown to an amazing space at the Norwich Building.  Thanks to the popularity of the weekly event, Cerveza and Ceramics Wednesday, the ceramics area has grown in member ship popularity.  This larger area will allow us to attract more potters to join the Makerspace and grow our membership.  Our first tasks were putting down new epoxy floor and building a pallet rack.  Now that pallet rack has expanded drying cabinets thanks to a donation from Frontroom Studios in Bayview.  Now we have lots of room for pots of all sizes.

At the last space improvement day lots of people chipped in to help organize and clean our glaze and kiln rooms. As well as mounting a new sink. cleaning equipment, mopping, and adding a new storage for communal tools. A lot got accomplished but there is still more to do.

The studio is continuing to grow and still has plans for more equipment like new work tables, a dedicated table for the pug mill, and expanded throwing area. The plan below is a rough idea for the new expansion’s layout. There are much more in the works including new equipment and more events. 

Every Wednesday at for the past few months Jeff has been hosting “Cervesia and Ceramics”.  It’s an evening playing with clay fueled by the power of beer.  Over the past few months I have seen Jeff do wheel throwing classes, hand building seminars, and general clay based standup comedy (mostly while sitting at a wheel). 

Every week members stop by just to hang out a chat or to join us for a beer.  Some of those on lookers even get talked into getting their hands full of clay.  If you have never picked up a lump of clay ask Tom Klein about his experience a couple weeks ago when Jeff peer pressured him into sitting down at a wheel for the first time.  

Stop in tomorrow or any Wednesday.  The Milwaukee Makerspace is by far the best ceramics studio in the Milaukee area also the most affordable.

Members of Milwaukee Makerspace, led by artist Kathy Cannistra, were bummed that they could not take their installation to Burning Man this year due to the event being canceled (like all other large-scale events this year) but they thought they could still put it on display while also helping draw some attention to Hales Corners’ restaurant Clifford’s Supper Club, which is owned by Kathy’s father.

A team of ten makers, friends, and family members helped build “Atomic Forest”. Between painting, sanding, soldering wires and custom-fabricating the metal components, the team estimates they spent 2,600 hours on the project. The sculptures debuted at the Olbrich Botanical Gardens in Madison, Wisconsin in fall of 2019. After the exhibit closed, the giant flowers went into storage, and with Burning Man canceled, had nowhere to go, so Kathy thought that sharing the art with the community by putting them up at Clifford’s Supper Club would be a great way to provide an outdoor seating area allowing patrons to eat outside or simply enjoy the artwork.

The “stalk” of each flower rises from the center of a large table that also covers the underlying support structure. The “petals” are LED lights encased by white tubing looped back on itself. Each flower can run different colors and patterns, and grow dimmer as the evening winds down. Barriers separate the “garden” from the parking lot.

Within days of the flowers going up, the Hales Corners Village Trustees held an emergency vote by phone to have the installation removed. With so many restaurants struggling to survive, Kathy hoped that her art could offer a solution and some solace to the neighborhood and those looking to eat outdoors, but it looks like the city is not on-board with a temporary art exhibit meant to help a local restaurant that has served the community for over 60 years.

If you’re as upset about the Village Trustees decision as we are, please express your support for keeping the temporary installation up for the summer. Visit Support LED Artwork at Cliffords on Facebook and leave a comment.

Julie and Carl of Scoops Ice Cream & Candies of Kenosha, approached new Makerspace member, Brandon Minga, with their project. They were given recommendations from other projects he’s done in the are including Mike’s Chicken & Donuts and the Modern Apothecary. Scoops was looking to enhance and draw more attention to their new location with a large exterior sign. Going through the concept and design process Minga quickly decided that the sign design was also going to become their new logo. Once the final design was rendered he quickly learned how to CNC a template to hand plasma trace the design out of sheet metal. The middle of the sign was also hand cut, roll bent and broke to match the bubbly ice cream cone shape. With a little help from friends a the Makerspace, he ground down welds and drilled 44 holes for the light bulbs. After all the holes were drilled Minga fit the sign with sockets, wired up the sockets and tested the electrical. Working with Prodigy Sign in Kenosha he also coordinated the hanging of the sign.

Any project starts with a sketch.

Nothing wrong with learning a little g-code.

 

A post shared by Mingadigm (@brandonminga) on May 2, 2017 at 12:47pm PDT

Took that g-code and used the handmade CNC router to cut out a template (note to self, don’t use OSB for plasma templates).

Traced template with hand plasma cutter.

Hand cut, roll bent, metal break and tack welded the bottom shell.

Hand cut and used the break to bend my own c-channel for the stabilizing guts of the sign.

A little help from my friends!

 

A post shared by Mingadigm (@brandonminga) on Mar 31, 2017 at 3:33pm PDT

A little custom install and wiring….and we have lights!

Can’t forget the paint! Primed inside and out, the sign got coated with some retro color.

Installation day was very windy, they called two crews in to stabilize the sign as they anchored it to the building.

This is a Mingadigm.com by Brandon Minga

This project was done at the Milwaukee Makerspace,  thank you, gang!

Oh Yeah! We’re doing it again! Join us on the evening of Friday, June 2nd, 2017 for Bay View Gallery Night! We’ll be open from 5pm to 10pm and have plenty of things our members have made to show you, and if you’ve never been here before, stop by and take a tour and find out what we’re all about!

For the last few months Kayla has been working on casting a pile of ingots for Maker Faire Milwaukee.  These ingots are made from scrap metal donated to the Milwaukee Makerspace by its members.  Everything from Kayla’s personal favorite, hard drive casings, to parts of tools and engines.  Its really cool to see her take trash and turn it into treasure in the form of aluminum bars.

Be sure to watch for Kayla at Maker Faire Milwaukee pouring hot metal and helping people make stuff September 24th-25th at Wisconsin State Faire Park.